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Multicarbon-Production with Solar Power

Aenert. Research Laboratory news
Dependence on fossil fuels in almost every aspect of our lives is believed to be the greatest threat to the environment, but also entails many geopolitical problems. Therefore, turning to other types of fuels and means of energy production, especially such derived from renewable sources, is a necessary step in order to mitigate environmental damage and ensure a greater degree of energy security. Solar fuels, in particular alcohols or hydrogen, are viewed as an alternative source of energy for replacing fossil fuels. They are made from common substances like water and carbon dioxide using the energy of sunlight.

Solar fuels have the potential to diversify our fuel supply and make our overall energy system more sustainable. They can use existing fuel infrastructure for a huge range of applications. These fuels can be stored for a long time and be transported anywhere, making them a valuable and flexible resource for a more reliable electric power grid.

Now (2023), scientists managed to produce carbon-based fuel with the help of a catalyst and a light-absorbing device. They designed artificial leaf devices containing an oxide-derived Cu94Pd6 electrocatalyst with perovskite–BiVO4 tandem light absorbers and were thus able to couple CO2 reduction with water oxidation. The wired Cu94Pd6|perovskite–BiVO4 tandem device had a Faradaic efficiency of ~7.5% for multi-carbon alcohols. The study demonstrated the direct production of multi-carbon liquid fuels from CO2 over an artificial leaf and, therefore, brings us a step closer to using sunlight to generate value-added complex products.

The bimetallic Cu94Pd6 electro catalyst was used to produce multicarbon alcohols from CO2 at low over potentials. An additional poly[bis(4-phenyl)(2,4,6-trimethylphenyl)amine] (PTAA) hole transport layer was added to the perovskite architecture of the device for improved open-circuit voltage (Voc) which would increase the available bias for catalysis. The Cu94Pd6 catalyst was successfully integrated in a bias-free, wired perovskite-BiVO4 tandem PEC device as well as a standalone artificial leaf configuration for unassisted multicarbon alcohol production from aqueous CO2 powered by simulated sunlight.

As copper is the only known metal that can form multicarbon products from CO2 electro reduction, the scientists tuned its product selectivity by doping a second metal to it. To do so, a template assisted electrodeposition method was employed to form a dendritic macroporous structure of the bimetallic CuxPdy catalyst. The prepared CuxPdy material was further activated by a three-step activation process. First, the material was anodized in a basic ethylene glycol-water mixture to form a rough oxide layer. Second, the anodized material was annealed in air to extend the bulk oxide phase. Third, the thick oxide layer was electrochemically reduced to form oxide-derived bimetallic material.

The formation of multicarbon alcohols on the activated Cu94Pd6 catalyst took place in the course of a synergistic process including both the Cu-rich and the Pd-rich phases. The multicarbon product formation on the phase separated Cu94Pd6 catalyst was a *CO and *H spillover from the Pd-rich to the Cu-rich phase, where C-C coupling was followed by hydrogenation.

An artificial leaf device assembly was built for solar multicarbon alcohol generation from aqueous CO2 using simulated solar irradiation. Cesium formamidinium methylammonium (CsFAMA) triple cation mixed halide perovskite inverse structure devices were coupled with the activated Cu94Pd6 catalyst with the help of a conductive graphite epoxy (GE) paste to obtain the photocathodes. An additional PTAA hole transport layer was created to improve the open-circuit voltage (Voc) compared to previously reported photoelectrodes. A graphite epoxy encapsulant afforded improved long-term stability in aqueous medium and enabled integrating the catalyst directly in the perovskite layer to fabricate the perovskite׀Cu94Pd6 photocathode. After 6 h of the PEC experiment, a faradaic efficiency of (6.4±0.9)% multicarbon alcohol was obtained with an almost ~1:1 ethanol and n-propanol ratio.

The scientists designed two models of the artificial leaf: (a) a wired tandem device where both the photocathode and photoanode were connected to Cu wires and the photocurrent transient could be measured with a potentiostat; (b) a standalone artificial leaf where the photoanode and photocathode were directly connected by a conductive copper tape. A CO2 saturated aqueous 0.5 M KHCO3 solution (pH 7.2) was used for the bias-free experiments since it can act as an efficient buffer for both CO2 conversion and O2 evolution reactions and the BiVO4 photoanode shows optimal operation and stability at neutral pH.

Scientists have long tried to synthesise fuels from sunlight. In 2019, the synthesis of heterostructures with compatible band positions and a favourable surface area for the efficient photocatalytic production of molecular hydrogen (H2) was researched. 3-dimensional Nb2O5/g-C3N4 heterostructures with suitable band positions and high surface area were constructed using a hydrothermal method. When Nb2O5 was combined with a low charge carrier recombination rate and a g-C3N4 exhibiting high visible light, absorption showed remarkable photocatalytic activity under simulated solar irradiation in the presence of various hole scavengers (triethanolamine (TEOA) and methanol). The scientists also studied the influence of different molar ratios of Nb2O5 to g-C3N4 on the heterostructure properties, the role of the employed hole scavengers, and how the co-catalyst and the charge carrier densities impacted the band alignment. The separation/transfer efficiency of the photogenerated electron-hole pairs was found to increase significantly. This enhanced photocatalytic activity was ascribed to a sufficient interfacial interaction favouring the fast photogeneration of electron-hole pairs at the Nb2O5/g-C3N4 interface through a direct Z-scheme.


Image: The proposed reaction mechanism for Nb2O5 formation



Source: Faryal Idrees, Ralf Dillert, Detlef Bahnemann, Faheem K. Butt/ In-Situ Synthesis of Nb2O5/g-C3N4 Heterostructures as Highly Efficient Photocatalysts for Molecular H2 Evolution under Solar Illumination/ Catalysts 9(2), February 2019/ DOI:10.3390/catal9020169/ Open Access. This is an Open Access article is distributed under the terms of the Creative Commons Attribution 4.0 International (CC BY 4.0)


In 2020, scientists synthesized noble metal-free core-shell nanoparticles of graphene (G)-wrapped CdS and TiO2 (CdS@G@TiO2) using a hydrothermal method. The interlayer thickness of G between the CdS core and TiO2 shell was tuned by varying the amount of graphene quantum dots (GQD) during the synthesis procedure. The most optimized sample, i.e., CdS@50G@TiO2 generated 1510 µmole g−1 h−1 of H2 from water under simulated solar light with air mass 1.5 global (AM 1.5G) condition, alongside a stable generation of H2 during 40 h of continuous operation. The increased photocatalytic activity and stability of the CdS@50G@TiO2 sample could be ascribed to the enhanced visible light absorption and efficient charge separation and transfer between the CdS and TiO2 due to incorporation of graphene between the CdS core and TiO2 shell. This was also confirmed by UV-vis, photoelectrochemical and valence band XPS measurements.

Image: FE-SEM images of pure TiO2 (a), pure CdS (b), CdS@TiO2 (c), CdS@50G@TiO2 (d) and HR-TEM images of CdS@50G@TiO2 with lattice spacing (e)



Source: Muhammad Zubair, Ingeborg-Helene Svenum, Magnus Rønning, Jia Yang/ Core-Shell Nanostructures of Graphene-Wrapped CdS Nanoparticles and TiO2 (CdS@G@TiO2): The Role of Graphene in Enhanced Photocatalytic H2 Generation/ Catalysts 10(4):358, March 2020/ DOI:10.3390/catal10040358/ Open Access. This is an Open Access article is distributed under the terms of the
Creative Commons Attribution 4.0 International (CC BY 4.0) 

The tandem device has several advantages: It shows a good steady state photocurrent of 280±30 µA cm−2 and produces 7.5% multicarbon alcohols under 1 sun irradiation. The standalone artificial leaf produced ~1 µmol cm−2 multicarbon alcohols after 20 h of operation with a production rate of ~50 µmol h−1 gCuPd−1. This proof-of-concept can be applied to form different long chain complex fuels and chemicals by developing novel artificial leaf systems. 

The research will have to be continued and tested in a large-scale application before it can be launched onto the market. If successful, the world will have an efficient and economic means to produce energy without polluting the environment.

By the Editorial Board